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fully automatic and efficient production with BAMTEC®.

Streamlined and Automated Production with BAMTEC®

an efficient approach to reinforcement: addressing tight construction schedules and demanding work environments with customized BAMTEC® solutions!

Manufacturing data is digitally transmitted to the production line, where a fully automated system welds the bars precisely according to the specified plan, ensuring accurate distances and positions on the assembly lines, resulting in dimensionally precise reinforcement elements.
Technical Data
  • Diameter 10-32 mm
  • Carpet weight up to 2.5 t
  • Lengths from 1.65 m to a maximum of 15 m
  • Any bar spacing
up to 15 reinforcement carpets fit on a track, which usually leaves the yard full loaded with 24 tonnes of product
BAMTEC® evolution - advanced machine
Alpha Infrastructure has acquired the cutting-edge BAMTEC® Evolution system from Progress Maschinen and Automation, a leading manufacturer and developer in reinforcing steel processing machinery and plants.

The BAMTEC® Evolution is a state-of-the-art fully automated production system designed for crafting customized BAMTEC® mesh elements. It consists of a straightening and cutting unit for automated bar production from coils, alongside a welding unit responsible for welding the straightened bars into bespoke BAMTEC® mesh elements. Following welding, the finished BAMTEC® element is promptly rolled onto a roller unit for further processing.
practical engineering
Alpha Infrastructure provides comprehensive consultancy services throughout the design and installation stages on-site, facilitated by an in-house team of expert engineers specialized in BAMTEC® Technology. This dedicated team supports our clients from the initial planning stages right through to implementation.
 
The sooner the decision is made to utilize BAMTEC®, the greater the potential for savings and efficiency gains. Essentially, clients can opt for BAMTEC® reinforcement at any point during the planning phase. Our process begins with a thorough consultation regarding the potential cost savings achievable with BAMTEC®, followed by close collaboration with the project's structural engineer. This collaborative approach forms the cornerstone of our methodology at Alpha.
optimisation and cost
Our initial step involves optimizing the bar lengths for BAMTEC® carpets. With N24, N28, and N32, optimization permits the utilization of stock bars or cut-to-length (CTL) bars directly from the mill for customized lengths. For N10 to N20, our advanced BAMTEC® Evolution machine can efficiently utilize coils, enabling the production of BAMTEC® Carpets in any size required.
 
This optimization process not only reduces material costs by eliminating the need for bar cutting but also minimizes scrap generated during reo processing. The manufacturing cost of BAMTEC® is offset by savings in material costs (stock) and on-site installation expenses, making it cost-neutral to implement on projects, with the added benefit of accelerated construction timelines.
what you get with BAMTEC®
  • Simple reinforcement plans
  • Ergonomic way of working on the construction site
  • CO2 savings through high material efficiency
  • Reduction of the overall construction time
  • Installation time reduced by 80 to 90% thanks to the rapid unrolling of just a few reinforcement elements
  • Higher installation quality thanks to simple positioning and precise laying of the reo
  • Ensuring high quality and performance through computer-controlled, fully automatic production

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